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Iron

Processes

Processes that turn engineering into value

From casting to assembly, optimizing TCO and the reliability of every part.

Customer Management

Co-design and customer support

From concept to delivery

Monitoring

PPMPPM — Parts Per Million: number of defective parts per million; a key quality indicator.
,
OTDOTD — On-Time Delivery: on-time delivery rate; measures compliance with agreed customer deadlines.
and
FPYFPY — First Pass Yield: right-first-time rate; measures the percentage of conforming parts without rework.
. Reducing
TCOTCO — Total Cost of Ownership: includes manufacturing, logistics, quality, assembly and maintenance
.

Industrialization

From drawing to optimized part

Optimized solutions that combine performance, weight reduction and reliability.

More profitable designs, more robust processes.

Order Planning

Every order, a commitment fulfilled.

Punctuality is also a form of quality: we plan so that everything arrives when it should.

Reliability in every delivery.

Integrated planning with

EDIEDI — Electronic Data Interchange: electronic exchange of data (orders, delivery notes, invoices) between customer and supplier.
and dynamic forecasts.
OTDOTD — On-Time Delivery: on-time delivery rate; measures compliance with agreed customer deadlines.
and traceability.

Manufacturing

Process control

Ductile iron and

ADIADI — Austempered Ductile Iron: a high-strength, high-toughness nodular iron used in automotive applications.

Stable parts ready for assembly.

Stable processes, measurable quality.

Subcontracting Management

One supply chain, one quality

Foundry, machining, coating, shared traceability.

We guarantee consistency and final conformity.

Integrated chain, continuous control.

Logistics

Synchronized and secure supply

Every shipment is designed to protect your parts, reduce costs and improve supply-chain flow.

Less handling, greater logistics reliability.

Technology and Equipment

Always at the forefront

Molding

  • 1 DISAMATIC 231 B Fast, mold size: 650 x 535 mm
  • 1 DISAMATIC 231 Z Fast, mold size: 750 x 570 mm
  • 1 DISAMATIC D3 555 B, mold size: 650 x 535 mm

Melting

6 induction furnaces, 10 t each

  • ABB: 5,500 kW (x2 crucibles) – 7,000 kW (x2 crucibles)
  • Inductotherm: 5,500 kW (x2 crucibles)

Pouring

  • 3 ABB automatic pouring furnaces, 5 t capacity.
  • Automatic inoculation control Inocheck (x3).

Core Making

7 “COLD-BOX” core shooters

Sand Plant and Shake-out

  • 2 EIRICH mixers (60 t/h)
  • 1 DISA mixer (60 t/h)
  • 3 DISA-COOL shake-out units

Shot Blasting

8 shot-blasting installations.

Non-Destructive Testing (NDT)

  • 2 GE X-Cube X-ray machines.
  • 2 Magnaflux magnetic particle machines.
  • 2 automated artificial-vision cells for visual and dimensional inspection.

Standard inspection and testing equipment

Machining

Assembly

Heat Treatments

Coatings

Logistics

Automated warehouse management for raw and finished parts.

EDI data transfer: schedules, delivery notes, invoices.